Fastener Product Cold Heading Process Formulation and Precision Die Design

Authors

  • Zhanfeng Zhao
  • Yan Cao

DOI:

https://doi.org/10.54691/fse.v2i5.745

Keywords:

Fastener, Forming Process, Precision Mold, Structure Design

Abstract

The stamping and forming process of the flat-head cross stainless-steel bolt was formulated and finite element simulation analysis was carried out, and the forming pressure required for the forming of cold heading stainless steel fasteners was obtained. On the basis of the results of the finite element analysis, two-dimensional and three-dimensional CAD aided design tools were used the double-station cold heading dies for screw punches are carried out. According to the two-dimensional general structure diagram, the overall structure of the die base is designed and determined, the design purpose of each part of the die is analyzed, and the elements such as the size and material of each part are determined. , Completed the design of the precision mold, the mold was successfully used in the enterprise, the production was good, and it created better benefits, providing a reference experience for the development of similar molds.

Downloads

Download data is not yet available.

References

Seo W S, Min B W, Park K, et al. Design of cold heading process of a screw for storage parts[J]. Transactions of Materials Processing, 2011, 20(1): 48-53.

Abro S H, Chandio A D, Aftab U. Effect of heating rate on microstructural developments in cold heading quality steel used for automotive applications[J]. Mehran University Research Journal of Engineering & Technology, 2018, 37(3): 461-466.

Zhong S, Li L, Long H, et al. Prevention of Sharp Fracture Caused by Large Size Inclusion in Cold Heading Steel[C]//Journal of Physics: Conference Series. IOP Publishing, 2021, 2044(1): 012187.

Chavan H A, Wani V P. Design and analysis of progressive tool for an automobile component[C]// Journal of Physics: Conference Series. IOP Publishing, 2019, 1240(1): 012058.

Lobasov A S, Dulin V M, Dekterev A A, et al. Progressive Die High Quality Precision Stamping Products[J]. Thermophysics and Aeromechanics, 2019, 26(3): 351-359.

CHEN J L, PING G H, MA H L, et al. Microstructure, Mechanical Properties, and Strengthening Mechanism of Cr-Mo Microalloy Cold Heading Steel[J]. Acta Metall Sin, 2021: 0-0.

Cheng Y M. System for Real-time Measurement and Monitoring of Forging Force of Screw-forming Machine[J]. Sens. Mater, 2021, 33: 13.

Chai U C, Tzou G Y, Hsu C M, et al. FEM simulation of multi-stage forging for dray fasteners[C]//Key Engineering Materials. Trans Tech Publications Ltd, 2020, 830: 1-8.

Downloads

Published

2022-05-17

Issue

Section

Articles

How to Cite

Zhao, Z., & Cao, Y. (2022). Fastener Product Cold Heading Process Formulation and Precision Die Design. Frontiers in Science and Engineering, 2(5), 1-10. https://doi.org/10.54691/fse.v2i5.745